Breakdown Support Equipment stalled on-site? Call our workshop hotline: +91 90900 09679 / +91 7847945774
Mon – Sat: 8:00 AM – 7:30 PM | Sunday: On-Call Support Workshop Location
ENGINEERING CAPABILITIES

Industrial Machinery & Workshop Services

Comprehensive mechanical overhaul, hydraulic testing, heavy lathe operations, boring, and fleet care across ten specialized service categories.

Earthmoving & Construction Equipment 01 Heavy Equipment
SERVICE 01 • Heavy Equipment

Earthmoving & Construction Equipment

Heavy Equipment Maintenance & Mechanical Overhaul

BR Star delivers robust maintenance and mechanical overhaul solutions for heavy earthmoving and construction equipment. Our workshop handles structural pin and bush replacements, swing gear inspections, transmission checks, undercarriage track adjustments, and full mechanical rebuilds to keep machinery operating safely and productively on tough job sites.

Supported Equipment & Applications:
JCB Backhoes & Excavators Procline Excavators Mobile & Crawler Cranes Wheel Loaders Bulldozers & Graders Dump Trucks & Heavy Haulers
Hyva Maintenance Services 02 Hydraulic Systems
SERVICE 02 • Hydraulic Systems

Hyva Maintenance Services

Specialist Tipper Bodywork & Hydraulic Hoist Repairs

Specializing in tipper hydraulics and commercial tipping equipment, BR Star provides comprehensive Hyva maintenance services. From telescopic tipping cylinders and Power Take-Off (PTO) units to reinforced tipper bodywork structural welding and chassis alignment, we ensure tipping systems function reliably under continuous heavy loads.

Supported Equipment & Applications:
Hyva Front-End Telescopic Cylinders Under-Body Tipping Systems Commercial Tipper Trucks (Multi-Axle) PTO Drives & Hydraulic Pumps Tipper Bodywork & Sub-Frames
Hydraulic System Solutions 03 Hydraulic Systems
SERVICE 03 • Hydraulic Systems

Hydraulic System Solutions

Pumps, Cylinders, Track Motors & Precision Control Valves

Hydraulics are the heartbeat of modern industrial and construction equipment. BR Star provides complete testing, rebuild, and reconditioning for heavy-duty hydraulic circuits. We service axial piston pumps, orbital track drive motors, proportional spool control valves, and double-acting cylinders, backed by high-pressure hose crimping and contamination flushing.

Supported Equipment & Applications:
Hydraulic Track Drive Motors Axial Piston & Gear Hydraulic Pumps Multi-Spool Directional Control Valves Single & Double Acting Hydraulic Rams High-Pressure 2-Wire & 4-Wire Braided Hoses
Advanced Fleet Washing & Maintenance 04 Fleet Maintenance
SERVICE 04 • Fleet Maintenance

Advanced Fleet Washing & Maintenance

Vapour Cleaning, Foam Washing, Greasing & Lubrication Care

Clean machinery operates cooler, lasts longer, and reveals hidden fatigue cracks before catastrophic failures occur. Our heavy wash bay and preventive service depot provides systematic cleaning and lubrication packages designed for contractor fleets, commercial trucks, and job-site plant machinery.

Supported Equipment & Applications:
Excavator & Loader Fleets Heavy Tipper Trucks Concrete Transit Mixers Tractors & Industrial Trailers Earthmoving Service Vehicles
Emergency Breakdown Assistance 05 Workshop Operations
SERVICE 05 • Workshop Operations

Emergency Breakdown Assistance

Rapid Response Field Troubleshooting & Mechanical Support

When heavy equipment breaks down on an active job site, idle operators and delayed projects result in substantial costs. BR Star offers rapid breakdown enquiry support and on-site mechanical diagnosis. Our mechanics assist with field hydraulic line blowouts, electrical sensor stalls, cooling failures, and mechanical driveline jams.

Supported Equipment & Applications:
Stalled Excavators & Earthmovers Burst High-Pressure Hydraulic Lines Seized Drivelines & Axles Overheating Cooling Systems Tipper Hoist Hydraulic Lockouts
Genuine Spare Parts & Lubricants 06 Spare Parts
SERVICE 06 • Spare Parts

Genuine Spare Parts & Lubricants

Heavy Duty Oils, Greases, Filters & Precision Machined Spares

Using the correct lubricant and high-integrity spare parts prevents premature wear and expensive secondary damage. BR Star supplies workshop-tested engine oils, anti-wear hydraulic oils, lithium-complex greases, long-life heavy duty engine coolants, distilled water for batteries, and certified spare parts for earthmoving and Hyva equipment.

Supported Equipment & Applications:
Heavy Diesel Engines (Turbocharged & Intercooled) High-Pressure Hydraulic Circuits Earthmoving Pivot Pins & Bushings Hyva Tipping Rams & Control Valves Cooling Radiators & Wet Cell Batteries
Heavy-Duty Industrial Lathe Operations 07 Precision Machining
SERVICE 07 • Precision Machining

Heavy-Duty Industrial Lathe Operations

Large-Scale Turning, Threading & Heavy Component Facing

Our industrial workshop is equipped with high-capacity, heavy-duty industrial lathe machinery. Designed to accommodate long bed lengths and wide swing diameters, our lathes handle tough alloy steels, cast steel, and forged workpieces. We perform heavy facing, rough turning, taper turning, external thread cutting, and refurbishment of worn industrial axles.

Supported Equipment & Applications:
Long-Bed Industrial Lathe Systems Wide Swing Machine Beds Heavy Four-Jaw Chuck Assemblies Steady Rests for Long Shafts Carbide Heavy Roughing Tooling
Heavy-Duty Turning & Precision Lathe Work 08 Precision Machining
SERVICE 08 • Precision Machining

Heavy-Duty Turning & Precision Lathe Work

Micron Tolerance Machining & Precision Bearing Fits

Where heavy loads meet precision tolerances, BR Star delivers meticulous turning craftsmanship. We specialize in precision lathe work where concentricity, runout, and surface finish must comply with strict engineering standards. From bearing seat journals with H7 tolerances to keyed drive shafts, our machinists ensure seamless fits and zero slop.

Supported Equipment & Applications:
Precision Toolroom Lathes Digital Readout (DRO) Measurement Systems Internal Boring Bars & Carbide Inserts Micrometers & Bore Gauges to 0.01mm Mandrels & Precision Collets
Horizontal & Vertical Boring Services 09 Precision Machining
SERVICE 09 • Precision Machining

Horizontal & Vertical Boring Services

Deep Hole Boring, Equipment Casings & Precision Bore Restoration

Large mechanical housings, excavator boom pivots, and industrial gearbox casings require specialized boring machinery. BR Star provides both horizontal and vertical boring services. Our heavy horizontal boring mills accurately machine deep concentric bores, face wide mounting flanges, and restore worn pin housings back to original OEM circularity.

Supported Equipment & Applications:
Horizontal Boring Mills with Facing Heads Heavy Vertical Boring Machines Line Boring Bars for Heavy Equipment Bore Dial Indicators & Coordinate Gauging Cast Iron & Steel Machinery Housings
Precision Machining of Shafts, Rollers, Flanges & Bushes 10 Precision Machining
SERVICE 10 • Precision Machining

Precision Machining of Shafts, Rollers, Flanges & Bushes

Custom Engineering Components Machined from Certified Steel & Bronze

When replacement components are unavailable or lead times are unacceptably long, BR Star machines custom engineering parts from solid bar stock. We manufacture heavy-duty drive shafts, conveyor and track idler rollers, industrial pipe and pump flanges, and self-lubricating bronze or case-hardened steel bushes to exact sample or drawing specifications.

Supported Equipment & Applications:
Alloy Steel Round Bars (EN8, EN19, EN24) Phosphor Bronze & Gunmetal Bushing Blanks Forged Steel Flange Blanks Induction Hardened Chrome Shaft Stock Precision Milling & Key-Seating Machines
CUSTOM WORKSHOP SOLUTIONS

Have a Custom Machinery or Machining Requirement?

If your machinery requires specialized mechanical overhaul, custom turning, or urgent on-site breakdown troubleshooting, get in touch with our workshop team.

Enquire About Custom Services
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